CE10 - Industrie et usine du futur: Homme, organisation, technologies 2022

From cable robot to active structure: application to additive manufacturing – CABTIVE

From cable robot to active structure: application to additive manufacturing

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Challenges and objectives

The development potential of Additive Manufacturing (AM) in the coming years is very significant, particularly in the aerospace and medical sectors. This process, the mastery and development of which are at the heart of the challenges of the Industry of the Future, is set to boost productivity and the quality of the parts produced. Fully constrained parallel cable robots (CDPRs) can be adapted to the machining of medium- to large-sized parts in the absence of strong mechanical stress, as is the case with machining. In the CABTIVE project, the project team is challenging itself to increase the trajectory-following accuracy of CDPRs in FA. The aim is to develop CDPRs with a level of static and dynamic performance in line with the requirements of high-quality, high-productivity FA. The project adopts an innovative approach, tackling the control of the AF process by CDPRs from the angle of control/command of “active structures” with variable geometry and static and dynamic stiffness. The project will be carried out by three partners: the IP is recognized for its activities in production robotics and manufacturing processes, the LaMCoS brings its expertise in modeling and design of active structures and machines, in particular for vibration control using electric actuators of various kinds, and the LIRMM is recognized for its expertise in both the control and design and applications of CDPRs.

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To date, two PhD students have been recruited, in March and September 2023. The results of work in progress, in terms of modeling and synthesis of control laws, have been validated by numerical simulations. They have been the subject of communications. The CABTIVE project is divided into 4 work packages, each involving two theses, a post-doc and a research engineer. It covers TRL indices from 1 to 4. A target demonstrator for 3D-printed parts is envisaged, integrating the perception, planning and command, and active control technologies to be developed. This work will draw on the experimental platforms of the three partners.

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Bouzgarrou, C. Absolute Nodal Coordinate Finite Element Formulation of Cables for Dynamic Modeling of CDPRs. In: Caro, S., Pott, A., Bruckmann, T. (eds) Cable-Driven Parallel Robots. CableCon 2023. Mechanisms and Machine Science. Springer, Cham. 2023, 132.

Garcia, T.; Chesne, S.; Remond, D. Conception et contrôle vibratoire d’une imprimante 3D à cables (Poster). 13ème edition de la Journées des Jeunes Chercheurs/Chercheuses en Acoustique vibrations et Bruit (JJCAB 2023). 2023, Toulouse.

Submission summary

The development potential of additive manufacturing (AM) in the coming years is very important, especially in the fields of aeronautics and medicine. This process, the mastery and development of which are at the heart of the challenges of the Industry of the Future, is expected to increase in productivity and in the quality of the parts produced. Fully constrained Cable Driven Parallel Robots (CDPRs) can be adapted to the AM of medium or large parts in the absence of strong mechanical loading such as in machining. In this project, we challenge ourselves to increase the accuracy of CDPR trajectory tracking in AM. Our goal is to develop CDPRs with a level of static and dynamic performance that meets the AM quality and high productivity requirements. The CABTIVE project adopts an innovative approach by addressing the mastery of the AM process by CDPRs from the perspective of the control / command of "active structures" with variable geometry and static and dynamic stiffness.
The project will be led by three partners. IP is recognized for its activities in production robotics and manufacturing processes. LaMCoS brings its expertise in modeling, design of structures and active machines, in particular for the control of vibrations by means of electric actuators of various kinds LIRMM is recognized for its expertise in control as well as in design and CDPR applications.
The CABTIVE project is structured in four work packages over 48 months (excluding management and communication) associated with two theses, a post-doc and a research engineer. It covers TRL indices from 1 to 4. A target demonstrator able to produce 3D printed parts is envisaged, by integrating the technologies to be developed in perception, planning and control, and active control. This work will build on the experimental platforms of the three partners.

Project coordination

B. Chedli BOUZGARROU (INSTITUT PASCAL)

The author of this summary is the project coordinator, who is responsible for the content of this summary. The ANR declines any responsibility as for its contents.

Partnership

CNRS-LIRMM Laboratoire d'Informatique, de Robotique et de Microélectronique de Montpellier
IP INSTITUT PASCAL
LaMCoS LABORATOIRE DE MECANIQUE DES CONTACTS ET DES STRUCTURES

Help of the ANR 645,547 euros
Beginning and duration of the scientific project: February 2023 - 48 Months

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